7 Best Miller TIG Welders 2024 Reviews – Welding Judge

Tungsten Inert Gas Welders have become a basic necessity for workshops and industries. Miller is among the pioneers of this technology and has maintained standards and quality in all its products. Here we have compiled a list of the Top 7 Best Miller TIG Welder. Let’s begin.

7 Best Miller TIG Welder in 2024 Comparison Table:

1- Miller Electric Maxstar STR Welders – Best Overall:

It features a high-frequency start and is specially designed for use with mild steel and stainless steel. You also have the option of using DC if you need to use it for welding Aluminum. It delivers an amperage of 210A which is more than enough for welding using 5/32 and 1/8 inch diameter electrodes.

It offers a wide range of amperage including efficient operation at low amperage which allows for smoother control when you’re welding the sheet metal. It has both AC and DC capability which makes it suitable for a variety of welding operations.

The Auto-line features of the Miller Electric Maxstar STR let you use any power socket available with a voltage range of 115V to 460V, with a frequency of either 60Hz or 50Hz. It can be single or three-phase. This makes it very convenient for you to work wherever you want. It also features a lift arc for TIG, an adaptive hot start as well as an easy remote control.

The unit can be controlled from up to 300 feet away using the remote. A standby power switch placed on the front panel puts the welder into a sleep state when it is not being used in order to save power. It is also quite lightweight which makes it more portable. It is also backed by a full 3-year warranty for the convenience of the user.

However, it does not include a TIG torch which might be an inconvenience.

All in all, the Miller Electric Maxstar STR offers efficient operation and a precise output and is definitely among the best Miller TIG 800 welders.

2. Miller Diversion 180 – Best Miller TIG welder for Money:

Next up, in the Miller series, we have the Miller TIG Welder Diversion 180, perfect for professional as well as beginner’s use. It can easily help weld aluminum with a thickness ranging from 0.025 to 3/16 inches and mild steel with a thickness in the range of 0.03 to 3/16 inches. It offers a good duty cycle of 35%. The output amperage is rated at a minimum of 10A and a 150A at 16V.

This allows for safe operation in addition to precise and accurate results giving you greater control over the welder. It can operate on both AC and DC and also has a dual voltage operation for the convenience of the users.

The Miller Diversion 180 also features a remote foot control for easier handling of the welding. A digital display helps you keep track of the output amperage and voltage as well as the temperature of the unit.

The package includes a ceramic gas cup, a torch with the back cap as well as a regulator and flows gauges. The operation of this welder is a single phase. It operates at a frequency of 50 to 60 Hz. It does not weigh a ton which is also a good thing because it allows you to move it around easily. It delivers a rated output of 60A at 12.4V and 150A at 16V.

However, it has a noisy operation which may cause a lot of disturbance.

The Miller TIG Welder Diversion 180 will provide an accurate and precise welding operation and you should consider investing in it.

3- Miller Maxstar 161 STL – Best Miller TIG Welder for Home Use:

In third place, we picked the Miller Maxstar 161 STL which comes with various edgy features. The output delivered by this model is rated at 130A at 15.2V along with a single phase operation. It works at a frequency of around 50 to 60Hz. It can run on AC and DC power and also features a dual voltage operation.

This gives the user the freedom to work wherever they want without having to consider power options. It provides a maximum amperage of 160A for handling heavy-duty welding. It can weld aluminum with a thickness of up to 13.5 inches. Mild steel can be welded within a thickness of 0.02 to 3/16 inches.

Features of the Miller Maxstar 161 STL include fan-on-demand, single amperage range as well as thermal overload protection. This makes the operation of this unit much safer. It gives a duty cycle of 60% for efficient operation.

This means better use of fuel and reduced fuel costs. Operations include both stick and TIG welding. This unit is very lightweight which makes it quite portable. The remote-controlled operation makes the job much more convenient and user-friendly. Various accessories that come with the package help facilitate the welding operation.

One takeaway from this model is its price which is a little on the expensive side. This may be an issue for people on a limited budget.

The Miller Maxstar 161 STL offers a satisfactory operation and comes with various features and accessories for a convenient welding operation.

4-Miller Maxstar 161 STH – TIG Welder for Almunium:

Miller never really disappoints and the Miller Maxstar 161 STH is no exception. It is a DC welder which offers both TIG and Stick welding operations. This allows you to work on a variety of welding operations. It provides a maximum welding output of 160A for heavy duty operations.

It is a dual voltage welder which means it can run on both 120V and 240V so you don’t have to worry about finding the right power supply. It offers both high-frequency arcs and lifts arc start. You can use high frequency start to prevent contamination of the surface of the electrode and lift arc for use around sensitive devices that might be affected by the high frequency.

The pulse range of the Miller Maxstar 161 STH can be adjusted between 0-150Hz in order to allow better control over the arc stability and heat for precise welding. A digital meter is installed to offer better control over the welding amperage. It is remote controlled which makes its use much more convenient for users. The unit is lightweight so it can easily be hand-carried and moved around as per requirement. It is also backed by a 3-year warranty which ensures durability.

However, it is DC only so it cannot be used for welding aluminum which restricts a variety of use.

All in all, the Miller Maxstar 161 STH is a good DC TIG welder which can easily be used in workshops or at home.

5- Miller Multimatic 215 – TIG Welder:

The Miller Multimatic 215 is a versatile and efficient welder that can handle not only TIG welding but also MIG, stick, and flux-cored welding. It is a dual voltage machine which can operate at both 120V and 240V.

You don’t have to use any tools or change any settings for making a voltage switch. The multi-voltage switch can be easily plugged into any power socket as per availability or requirement. It is DC only and has the ability to weld mild steel up to 3/8 inches. Stainless steel, as well as aluminum, can be welded using this machine.

The Miller Multimatic 215 offers a smooth start feature that starts the motor at low speed and slowly increases the speed to rated speed in order to prevent spatter as well as popping starts. The fan on-demand features allow you to run the fan only when the system needs to cool down. This helps in reducing noise levels, makes the unit more energy-efficient, and also reduces contaminants that get sucked into the system.

The auto spool gun automatically detects which kind of gun you’ve connected and switches to the required process easily. The LCD display is installed to help you keep a check on output and other controls. Inverter technology employed by this machine allows for an efficient operation along with good portability.

However, the TIG kit isn’t included in the package so you’ll have to buy that separately.

The Miller Multimatic 215 has made welding process a lot easier and energy efficient so you should consider giving it a shot.

6- Miller Maxstar 150 – STL Welder:

The Miller Maxstar 150 STL is capable of not only TIG welding but also stick welding. The STL 50 interface allows a quick and convenient switch between the two operations. The unit utilizes DC inverter technology which makes it efficient as well as portable so that you can carry it to the location of your choice and work easily.

Its compact design helps save up on storage space so that you can store it in a small corner without causing any inconvenience. This unit is dual voltage and the auto line power management technology automatically switches settings for compatibility with both 115V and 230V.

The thermal overload feature of the Miller Maxstar 150 STL protects it from overheating and getting damaged. It also makes it safe to use so that you don’t burn yourself if you accidentally touch it. There is also the fan on-demand operation which allows you to decide when you want to switch on the fan to cool down the machine.

This means that the fan is not always run which not only makes the unit more energy efficient but also makes the operation quieter. The line voltage compensation feature protects the unit in case of voltage fluctuation. It delivers an amperage of 150A and has a duty cycle of 30%. All these features make the unit efficient and also durable.

One issue with this unit is that it cannot be used for welding aluminum which limits its use.

7- Miller Syncrowave 210 – Best Miller TIG Welder for Beginner:

Miller Syncrowave 210 which delivers an amperage of 210A which is one the highest in this list. It can operate on both AC and DC which means it can weld various metals including steel and aluminum.

On a single-phase power source, it can run on both 115V and 230V so you can easily switch it into any power source. Inverter technology of this model allows for a constant current welding output for stable and safe operation. This makes it safe for both professional workers as well as hobbyists.

Features of the Miller Syncrowave 210 include a pro-set which helps you in setting the controls according to professional settings.  Pulse control helps in giving the weld a fine finish. The fan on demand makes the operation energy-efficient and quieter.

You don’t have to change any settings when switching between 115V and 230V because a multi-voltage plug takes care of that for you. Low power draw can make amperage as low as 30A for a safer and more precise TIG welding operation. It can weld aluminum and steel with a thickness in the range of 0.02 to ¼ inches. The operation is very efficient with a duty cycle of about 60%.

However, this unit is quite heavy so portability might be an issue.

The Miller Syncrowave 210 is a good TIG welder and will serve you well in your welding operations.

Final Verdict:

TIG welders are one of the most important tools in industries such as aerospace, automobile, and construction. Miller has produced various TIG welders with exceptional features and performance. Now you can weigh the pros and cons and select the perfect one for you based on your requirements. Best of luck!

FAQ 

1- What is the best Miller TIG welder?

Miller Electric Maxstar STR is the best.

2- Is Tig stronger than MIG?

Answer: Yes TIG welding is stronger and more precise than MIG welding.

3- Can all TIG welders weld aluminium?

Answer: TIG welders that are compatible with AC can weld aluminium.

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